Jacket BOM(Bill Of Materials) for production

JACKET OR BLAZER BILL OF MATERIAL: Jacket bill of material suppose to be the list of raw materials used in jacket manufacturing with there category, description, require quantity and other sourcing aspect details which helps merchandiser to track there orders and get all required raw materials  on time before production start date.

A bill Of material suppose to be centralized source of information containing complete list of items(raw material) used to manufacture a jacket.

A format require to gather information about all raw materials to make a proper BOM.

See below stander format of a jacket BOM. Format can be extended as per information availability. 

How to make BOM for jacket:

Step- 1  Order information is the first requirement while making Jacket BOM which suppose to be displayed on top of the format. Order information include all below data about the jacket order.

*Item, Buyer and style information

*Fit of blazer and season information.

*Order qty along with size break up detail.

*Order receiving date and dispatch date information.

*Production start date

*Merchant Name, Approval By, Etc

Step-2 After order information entry, product information require to display in BOM. It includes complete information about raw materials starting with item description to procurement status. See below the list of information req to make a stander BOM.

* Raw material Category

* Material description, color and size of material.

* Material Consumption and unit of measure.

* Material require, stock availability.

* Ordering quantity, supplier, material ETD and ETA.

* Remarks, status and other crucial information if any.

Step-3 The crucial part of BOM of jacket or any other product starts from the third step of entry where need to make list of raw material and then have to get there final consumption as per product styles and there pattern. 

Each and every material which require to make a product till there packing stage starts from fabric or yarn need to have in this list so there not any interruption come on the time of production.

BOM raw material consumption should be accurate so no shortage or access will occur on or after production(Some common items is the exception in this criteria as they ordered in bulk and utilized in most of products like Inner trims, cello tape, lock pins, etc).

Extra consumption need to be finalize for each particular material as per there behaving nature or as per there wastage calculation. Order qty plays most important role while selecting extra percentage of material.

Material Description need to be very clear in this list so item which got purchased by others also should be as per requirement or else it results to be wrong purchasing which convert into production loss due to actual material unavailability.

While making a BOM of any product, Merchants should have to be very care full while making entry of product description , there consumption, unit of measure, extra consumption, stock availability and others.

As a Merchant while you are studying product for there raw material uses, your concentration label should be as per garment technician who check each part of product from outer side as well inner side and then product specification who made at by a merchant, to see where and what type of construction is there and what materials require to make the product. It helps to understand the consumption of materials and total no of material require.

Consumption finalization can be done by taking help of cad dept/IE dept also by self evaluation of product.  

  

Jacket or blazer material list can be categories in three divisions as per there requirement.

a* Cutting

b* Sewing

c* Finishing and packing  

Cutting BOM of jacket/blazer : In this list all material should be interred as per cutting section need.

Jacket or blazer cutting BOM list suppose to contain the below list.

This list got prepared as per standard jacket construction. This list might get change if the style and pattern of jacket will be deferent.  item description need to be selected as per raw material purchasing source availability. Name of article also get change per supplier code so it can traceable from supplier as well from our end to avoid wrong purchasing.

Before releasing BOM for purchasing, all materials should have customer approval or self approval as per end customer requirement.

Sewing BOM of Jacket/Blazer:- Sewing requirement list of blazer should be in this list. Here one thing need to be focused that size wise materials requirement suppose to be as per order size break up.

Go through below stander blazer sewing requirement list.

Same material change equation apply which have gone through cutting BOM list of a blazer.

Finishing/Packing BOM of Jacket/Blazer: After sewing jacket or blazer got moved to finishing and packing section which might be combined or separate sections.

Finishing of blazer is nothing but pressing and tucking, after that blazer moved to packing section where the below list of material req to pack the product. 

Material change equation same as per cutting and sewing. Most of time blazer shipped in hanging mode where the list of packing get change as there no requirement of cartons and there sticker but the new requirement arrived as per container construction requirement.

Hope this article will help you to make or understand the BOM of blazer or other products.